Hugo C. Biscaia

Failure of structural steel members strengthened with Carbon Fibre Reinforced Polymers (CFRP) may occur at the joints CFRP-steel and this study examines variables that alter or explain the corresponding reduction of load capacity for a specific CFRP laminate, adhesive and steel. Factors and parameters likely to be influential like surface treatment prior to bonding, the bonded length, the glass transition temperature (Tg) of the adhesive, the exposure to aggressive environment, the temperature at service and different types of loading were examined. The experimental program selected double strap CFRP-steel bonded joints under shear for the analysis. The steel surfaces to be bonded were subjected to sand blasting (6.3 bar) or abrasive grinding (6.9 bar) corresponding to thorough blast cleaning Sa2; surfaces rusted after exposure to salt fog at 35 °C were also considered. Differences detected in responses of specimens treated by sand or steel spheres blasting were relatively minor. Tests made at increasing ambient temperatures confirmed that service temperature near and above adhesive Tg caused rapid deterioration of ultimate capacity and change of failure modes. Salt fog cycles (SF) originated the most significant losses of joint capacity. Application of cyclic static loading above the critical loading threshold obtained for unaged joints did not reduce the capacity of joints previously aged by freeze-thaw. The same cyclic loading after salt fog cycles, reduced bond capacity and increase the ultimate slip, suggesting larger effective length. Despite the losses of capacity, microscopic changes of structural nature could not be identified. © 2019 Elsevier Ltd

It is supposed that the adhesively bonded structures would perform well during their lifetime, but the action of high temperatures may affect the initial integrity of the joints, as recognized by some researchers. Still, there are few studies proposing a model to locally predict the interfacial bond behaviour of Carbon Fibre Reinforced Polymers (CFRP) bonded to a steel substrate when subjected to temperature changes. The influence of temperature on CFRP-to-steel bonded joints is, therefore, not very well understood yet and more studies are needed to better understand how these joints behave under such circumstances. The present work aims to contribute to the mitigation of the existing lack of knowledge on the performance of CFRP-to-steel bonded joints under high temperatures. Therefore, an experimental program was considered and specimens were tested at different temperatures: 20 °C, 35 °C, 50 °C, 65 °C, 80 °C, and 95 °C. To help the interpretation of the results, an analytical model is proposed to predict the load capacity of the CFRP-to-steel joints. The local bond-slip behaviour of the tested specimens is also analyzed and, based on a literature review, a temperature-dependent bond-slip model with a bi-linear shape is proposed and implemented into a commercial software based on the Finite Element Method (FEM). © 2019 Elsevier Ltd